Reducing surface heat loss in steam boilers


Creative Commons License

SAVAŞ A. F., KOCABAŞ C.

Open Chemistry, cilt.20, sa.1, ss.1458-1466, 2022 (SCI-Expanded) identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 20 Sayı: 1
  • Basım Tarihi: 2022
  • Doi Numarası: 10.1515/chem-2022-0241
  • Dergi Adı: Open Chemistry
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, CAB Abstracts, Veterinary Science Database, Directory of Open Access Journals
  • Sayfa Sayıları: ss.1458-1466
  • Anahtar Kelimeler: boiler efficiency, energy efficiency, Pareto analysis, steam boiler, surface heat loss
  • Bilecik Şeyh Edebali Üniversitesi Adresli: Evet

Özet

© 2022 the author(s), published by De Gruyter.In this study, heat losses occurring on the outer surface of a steam boiler used in the distillation process in a textile company are discussed in detail. All surfaces of the boiler were scanned with a thermal camera to determine the non-insulated or poorly insulated areas. By drawing the schematic image of the boiler, the side surfaces, front cover, back cover, and parts of the smoke pipe were shown in different colors, and the temperature distributions in different parts of the boiler were revealed. Although most of the heat loss occurs on the side surfaces of the boiler, it was observed that these surfaces were already insulated. For this reason, a Pareto diagram was prepared according to the surface temperature to get an idea about where to start the improvement studies. Especially on the front and back cover surfaces, high-temperature values were measured and, it was determined that the heat loss on these surfaces was also at high levels. It was suggested that high-temperature surfaces should be covered with insulating jackets and pads, and sample applications were shown. The energy savings to be achieved and the payback period of the investment was revealed.