3rd International Üsküdar Scientific Research Congress, İstanbul, Türkiye, 8 - 09 Mart 2025, ss.36-37, (Özet Bildiri)
In the ceramic tile industry, glazes with
various aesthetic appearances can be achieved by using different types of
frits. The microstructure of the glazes, and consequently their surface and
optical properties, can vary depending on the glaze composition, preparation
conditions, and industrial firing cycles. In this study, the formation of the
celsian phase (BaAl2Si2O8) in glazes subjected to different industrial firing
regimes was investigated, and the properties of the glazes were compared.
Barium-based frits were used to prepare the glazes, which were then applied to
commercial wall and porcelain tile bodies using a glaze applicator. The glazed
tiles were subsequently fired under industrial conditions: in the wall tile
regime at 1148°C for 33 minutes, and in the porcelain tile regime at 1210°C for
39 minutes. After the firing process, the L*, a*, and b* color values and
glossiness (measured at an angle of 80°) were recorded. The phases formed in
the structure were analyzed by X-ray diffraction (XRD), and the microstructure
was examined using scanning electron microscopy (SEM). The results showed that
more opaque (higher L* value) and matte glazes were obtained in the industrial
wall tile regime. The L* value of glazes fired in the wall tile regime ranged
from 77 to 81, whereas in the porcelain tile regime, it ranged from 71 to 75.
Similarly, the glossiness value in the wall tile regime varied between 19 and
28, while in the porcelain tile regime, it ranged from 46 to 65. XRD analysis
identified celsian as the main phase formed in the glaze after both industrial
firing cycles. When comparing the crystal peak intensities in the XRD patterns,
higher peak intensities were observed in the glazes fired in the wall tile
regime. SEM analysis revealed that the glassy phase content in the glazes fired
in the wall tile regime was lower.
Keywords: Industrial firing, Celsian-based
glazes, Optical properties