The Effect of Sodium Oxide Ratio in the SiO2-Al2O3-CaO-Na2O-ZnO System On the Optical and Mechanical Properties of Glazes


Yıldız B., Oytaç Z. E.

6. BİLSEL International Efes Scientific Researches and Innovation Congress,, İzmir, Türkiye, 22 - 23 Şubat 2025, ss.105, (Özet Bildiri)

  • Yayın Türü: Bildiri / Özet Bildiri
  • Basıldığı Şehir: İzmir
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.105
  • Bilecik Şeyh Edebali Üniversitesi Adresli: Evet

Özet

THE EFFECT OF SODIUM OXIDE RATIO IN THE SiO₂–Al₂O₃–CaO–Na₂O–ZnO SYSTEM
ON THE OPTICAL AND MECHANICAL PROPERTIES OF GLAZES

Asst. Prof. Betül Yıldız¹, Dr. Zehra Emel Oytac²
ORCID: ¹0000-0002-7520-7722, ²0000-0002-6486-2094
E-Posta: ¹betul.yildiz@bilecik.edu.tr, ²emeloytac@ngkutahyaseramik.com.tr
¹Bilecik Şeyh Edebali University, Faculty of Engineering, Metallurgy and Materials Engineering, Bilecik, Türkiye
²NG Kütahya Seramik Inc., R&D Center, Kütahya, Türkiye

Summary

In the conducted study, frit recipes in the SiO₂–Al₂O₃–CaO–Na₂O–ZnO system were examined, with the weight percentages of other oxides kept constant while varying the Na₂O/Al₂O₃ and Na₂O/SiO₂ ratios. After developing the frits, glaze compositions containing 92% wt frit and 8% wt kaolin were prepared. The glazes were fired at 1195°C for a total of 40 minutes at the NG Kütahya Ceramic factory. After the firing process, the L*, a*, and b* color values and glossiness of the glazes were measured. The phases formed in the glazes after firing were analyzed using X-ray diffraction (XRD), and their microstructures were examined via scanning electron microscopy (SEM). The microhardness of the glazes was determined using the Vickers hardness method, and the surface appearance of the glazes was visually compared after the abrasion test performed at 6000 cycles. The study concluded that the main phase formed in the glaze structure after firing was anorthite. Due to the low refractive index of anorthite (1.57), transparent glazes were obtained. Increasing the Na₂O/SiO₂ and Na₂O/Al₂O₃ ratios did not significantly affect the color or glossiness of the glazes. SEM studies showed that increasing Na₂O content in the structure resulted in an increased glassy phase and a decrease in the amount of anorthite crystals. Additionally, increasing the Na₂O content in the formulations led to a decrease of 2% to 24% in the hardness values of the standard composition. Moreover, higher Na₂O content resulted in surfaces with lower abrasion resistance. The study highlights that, under porcelain tile firing conditions, the use of Na₂O in anorthite-based glazes significantly influences their mechanical properties, indicating that caution should be exercised when incorporating Na₂O. The results are significant not only for ceramic glazes but also for other anorthite-based glass ceramic systems.

Keywords: Ceramic glaze, Fast firing, Optical properties, Mechanical properties