Zirconia Effect on the Properties of Anorthite Based Glass Ceramic Glazes


Yıldız B., Oytaç Z. E.

1. BİLSEL International Divriği Scientific Researches Congress, Sivas, Türkiye, 1 - 02 Mart 2025, ss.176, (Özet Bildiri)

  • Yayın Türü: Bildiri / Özet Bildiri
  • Basıldığı Şehir: Sivas
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.176
  • Bilecik Şeyh Edebali Üniversitesi Adresli: Evet

Özet

ZIRCONIA EFFECT ON THE PROPERTIES OF ANORTHITE BASED GLASS CERAMIC GLAZES

Asst. Prof. Betül Yıldız¹, Dr. Zehra Emeç Aytaç²
ORCID: ¹0000-0002-7522-2000, ²0000-0002-4864-2094
E-Posta: ¹betul.yildiz@bilecik.edu.tr, ²zemeloytac@ngkutahyaseramik.com.tr
¹Bilecik Şeyh Edebali University, Faculty of Engineering, Metallurgy and Materials Engineering, Bilecik, Türkiye
²NG Kütahya Seramik Inc., R&D Center, Kütahya, Türkiye

Summary

Anorthite-based glass-ceramics are particularly valued for their high mechanical strength and exceptional chemical resistance, which make them an ideal choice for developing high-hardness, transparent glass-ceramic glazes for ceramic tiles. In glass-ceramic glazes, the microstructure—especially the quantity and size of the crystals—directly influences both the mechanical and optical properties of the glaze. Therefore, the design and control of the microstructure in glass-ceramic glazes are critical to achieving glazes with the desired characteristics.

In this study, the effect of zirconia (ZrO₂) addition in varying proportions on the microstructural development, optical properties, and microhardness of anorthite-based glass-ceramic glazes was systematically investigated. For this purpose, initial frits were developed with 0%, 3%, 6%, and 9% ZrO₂ by weight. The glazes were then prepared using these frits in a composition of 92% frit and 8% kaolin by weight. The prepared glazes were fired under industrial fast firing conditions in the NG Kütahya Factory. Microstructural developments of the glazes were analyzed using X-ray diffraction (XRD) and scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX), while optical properties were measured with a Minolta color measurement device, and microhardness was determined using a Vickers hardness tester. In compositions containing 6% and 9% ZrO₂ by weight, zirconia phases were detected in addition to anorthite. As the zirconia content increased, the density of anorthite crystals within the glassy phase was observed to increase, while the size of the anorthite crystals decreased. SEM results were consistent with the XRD outcomes. The glazes with zirconia exhibited a relatively higher anorthite intensity. As anticipated, the study revealed that with the increase in ZrO₂ content, the opacity of the glaze also increased. The highest microhardness was achieved in the composition with the highest zirconia content.

Key Words: Anorthite, Frit, Glass Ceramic Glaze, Glaze Properties, Zirconia